IPG Photonics Corporation
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Integrated Laser Welding Systems

Welding Systems Designed For Easy Integration 

Overview
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High-Speed Laser Welding

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Simple Part Positioning

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Fast & Easy Installation

Integrated Laser Welding Systems (ILWS) are designed to simplify the task of configuring and programming a fiber laser remote welding system.

ILWS systems are comprised of everything you need for high-quality and high-speed laser welding, including IPG laser, beam delivery, and software with options like vision and real-time weld measurement.
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  • IPG Image
Welding-Icon

High-Speed Laser Welding

1Mx1M-Pocess-Area-Icon

Simple Part Positioning

Easy-Integration-Icon

Fast & Easy Installation

Integrated Laser Welding Systems (ILWS) are designed to simplify the task of configuring and programming a fiber laser remote welding system.

ILWS systems are comprised of everything you need for high-quality and high-speed laser welding, including IPG laser, beam delivery, and software with options like vision and real-time weld measurement.

Lower Costs, Reduced Risks, & Faster Deployment

ILWS is a highly configurable solution for integrators and self-integrating customers with or without welding experience. Powered by the most reliable fiber lasers in the world, ILWS offers accelerated deployment and single vendor support from the experts in laser welding.
 
Process development and system programming from IPG make ILWS systems exceptionally easy to integrate — every system developed by IPG is optimized to maximize weld speed and quality for your specific application. Fully integrated systems arrive ready to go for simple deployment to the shop floor.
 
 

Flexible Beam Delivery

IPG laser scanners deflect the laser beam simultaneously in both X and Y directions to enable high-speed laser welding over a wide work area.

This method of beam delivery accommodates a variety of weld seam geometries for multiple weld sites on a single part or welds on many smaller parts while greatly reducing system motion requirements.

High-Quality, High-Productivity Welding

Integrated Laser Welding Systems are an easy to install solution for applications that require high-quality, high-productivity welding such as EV batteries and electric motor hairpins.

A selection of fiber lasers optimized to your part ensures excellent results for automated, non-contact welding with minimal or no required part positioning.

Real-time weld measurement provides 100% weld quality assurance.

Real-Time Weld Measurement

Optional real-time weld measurement directly measures every weld as it is made to enable 100% weld quality assurance.

This patented in-process weld monitoring technology eliminates the need for time-consuming and destructive post weld testing and tracks weld dimension data to warn for process drift.

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Automated Part Position Correction

ILWS offers an optional integrated vision system that detects part misplacement and automatically corrects the targeted weld placement.

By rectifying part placement errors up to ±12 mm, this functionality greatly reduces the required complexity and accuracy of the part feed and tooling to streamline the welding process.

ILWS integration and deployment is as easy as it gets. Just deliver the parts to the weld position, and hit 'weld.'

Work with our engineering team to discover the laser solution that best fits your requirements.

Discover Your Next Laser Solution

Our application engineers, developers, and scientists are available across dozens of global state-of-the-art IPG application centers to help with everything from process development and optimization to full scale production.

Getting started is easy — send us a sample for evaluation or just tell us about your project and we'll take it from there.

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ILWS System Specifications

Integrated Laser Welding System
Integrated Laser Welding System
Weld Placement Repeatability
<5, urad rms
Display & Operation
15.6" Touchscreen
Controller Software
ILWS Manager
Laser & Beam Delivery
IPG Laser Source
Selected to Best Match Application
Laser Output Power
up to 12 kW
Beam Delivery Head
IPG High-Power Scanner
Scanner Working Area
up to 250 x 250 mm
Scanner Working Distance
up to 500 mm
Options
Weld Measurement
Real-Time Direct Weld Measurement
Integrated Vision System
Automated Part Position Correction
Air Knife
Adjustable Air-Knife Assembly
Learn More
Integrated Laser Welding System
Integrated Laser Welding System
Weld Placement Repeatability <5, urad rms
Display & Operation 15.6" Touchscreen
Controller Software ILWS Manager
Laser & Beam Delivery
IPG Laser Source Selected to Best Match Application
Laser Output Power up to 12 kW
Beam Delivery Head IPG High-Power Scanner
Scanner Working Area up to 250 x 250 mm
Scanner Working Distance up to 500 mm
Options
Weld Measurement Real-Time Direct Weld Measurement
Integrated Vision System Automated Part Position Correction
Air Knife Adjustable Air-Knife Assembly
  Learn More

The specifications above represent standard system configurations. IPG can offer customized specifications upon request.

Product availability may vary by region.

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How Can We Help?

Whether you need a laser system with custom specifications or simply want to learn more about laser processing, an IPG laser welding expert is ready to help you find your laser solution.