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Battery Module Welding Systems
Automated Cell-to-Busbar Welding
15 Cells Welded Per Second
Configurable Turnkey System
Automated Module Welding
Configurable for either manual or conveyor-fed part loading, these systems are suitable for process development, prototyping, and low-volume production welding. Using IPG fiber lasers and optimized laser path programming, IPG battery module welding systems achieve welding speeds up to 15 cylindrical cells per second.
15 Cells Welded Per Second
Configurable Turnkey System
Automated Module Welding
Configurable for either manual or conveyor-fed part loading, these systems are suitable for process development, prototyping, and low-volume production welding. Using IPG fiber lasers and optimized laser path programming, IPG battery module welding systems achieve welding speeds up to 15 cylindrical cells per second.
Get the Battery Welding Solutions Guide
Learn how we combine laser expertise with battery welding know-how to build laser solutions for global EV and battery manufacturers.
Get the GuideOptimized Battery Module Welding
Battery Welding Flexibility
Fiber lasers are an excellent choice for welding common battery materials including copper, aluminum, nickel, stainless steel, nickel-plated steel, and nickel-plated copper.
The system accommodates modules up to 1 x 1 m as heavy as 450 kg, with options for manual part load or conveyor pass-through with automated entry and exit doors. Flexible system architecture accommodates rapidly evolving battery design and material selections.
Fiber Lasers & Beam Delivery Matched to Your Application
Matching the laser and beam delivery to the battery welding application is critical for increasing productivity and part quality. As the world leader in laser solutions for e-mobility applications, IPG offers a wide range of fiber laser sources and beam delivery optimized for battery welding.
- Lasers Optimized for Your Application: Continuous wave, quasi-CW, pulsed, and Adjustable Mode Beam.
- The Broadest Range of Dual-Beam Lasers: Single-mode core powers up to 3 kW for the fastest cell-to-busbar welding available.
- Integrated Beam Delivery: High-power IPG welding heads including fixed beam, scanning beam, and wobble welding.
Discover Your Next Laser Solution
Our application engineers, developers, and scientists are available across dozens of global state-of-the-art IPG application centers to help with everything from process development and optimization to full scale production.
Getting started is easy — send us a sample for evaluation or just tell us about your project and we'll take it from there.
Granite Base
Linear Motors
Easy-to-Use Software
Real-Time Weld Quality Assurance
Optional real-time weld measurement directly measures every weld as it is made to enable 100% weld quality assurance. This patented in-process weld monitoring technology eliminates the need for time-consuming and destructive post weld testing and tracks weld dimension data to warn for process drift.
Full verification of penetration into the cell casing guards against catastrophic part failures and product recalls.
Battery Module Welding System Comparison
 |  |
| EV-Cube System | EV-Flex System |
| Cell Type | |
|---|---|
| Cylindrical, Prismatic, Pouch | Cylindrical, Prismatic, Pouch |
| Welding Speed | |
| 15 Cells per Second | 4+ Cells per Second |
| Max Module Size | |
| 1100 L x 1100 W x 600 H | 1200 L x 1000 W x 300 H |
| Materials | |
| Aluminum, Copper, Steel, Dissimilar | Aluminum, Copper, Steel, Dissimilar |
| Weld Position Accuracy | |
| ±50 μm | ±250 μm |
| XY Positioning Repeatability | |
| ±10 μm | ±10 μm |
| Module Loading | |
| Manual or Conveyor Pass-Through | Manual or Conveyor Pass-Through |
| Tooling | |
| IPG Custom-Designed Tooling | IPG Custom-Designed Tooling & 3rd Party Tooling |
| Control Software | |
| HMI2 | Siemens 3-Axis PLC Control |
| Dimensions | |
| 2600 L x 2200 W x 1800 H mm | 3500 L x 2500 W x 2900 H mm |
| Learn More | Learn More |
|
||||||
| Cell Type | Cylindrical, Prismatic, Pouch | Cylindrical, Prismatic, Pouch | ||||
| Welding Speed | 15 Cells per Second | 4+ Cells per Second | ||||
| Max Module Size | 1100 L x 1100 W x 600 H | 1200 L x 1000 W x 300 H | ||||
| Materials | Aluminum, Copper, Steel, Dissimilar | Aluminum, Copper, Steel, Dissimilar | ||||
| Weld Position Accuracy | ±50 μm | ±250 μm | ||||
| XY Positioning Repeatability | ±10 μm | ±10 μm | ||||
| Module Loading | Manual or Conveyor Pass-Through | Manual or Conveyor Pass-Through | ||||
| Tooling | IPG Custom-Designed Tooling | IPG Custom-Designed Tooling & 3rd Party Tooling | ||||
| Control Software | HMI2 | Siemens 3-Axis PLC Control | ||||
| Dimensions | 2600 L x 2200 W x 1800 H mm | 3500 L x 2500 W x 2900 H mm | ||||
| Learn More | Learn More | |||||
The specifications above represent standard system configurations. IPG can offer customized specifications upon request.
Product availability may vary by region.
